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Motor winding design online
Motor winding design online













motor winding design online

Anoth­er advan­tage of dis­trib­uted wind­ings is a high syn­chro­nism, which means that the torque rip­ple and there­fore also the noise of the motor are very low. Dis­trib­uted wind­ings are used wher­ev­er high effi­cien­cy is required, such as in elec­tric vehi­cles. This means that the pro­por­tion of har­mon­ics is very low and so are the loss­es in the lam­i­na­tions of the sta­tor and the wind­ings. A very impor­tant advan­tage of a dis­trib­uted wind­ing for an elec­tric motor is that the result­ing back EMF has a smooth most­ly sinu­soidal char­ac­ter­is­tic. For longer elec­tric motors, the influ­ence of the loss­es from the wind­ing head is not so great in rela­tion to the total loss­es. This allows the ohmic loss­es from the wind­ing head to be reduced. For very short elec­tric motors, there­fore, a con­cen­trat­ed wind­ing is usu­al­ly used rather than a dis­trib­uted wind­ing. Because of the over­lap, the wind­ing head is larg­er in a dis­trib­uted wind­ing than in a con­cen­trat­ed wind­ing. In a dis­trib­uted wind­ing, the wind­ings over­lap at the top and bot­tom of the elec­tric motor, this area of the motor is also called the wind­ing head. How many teeth are wound over is called coil pitch or step size and of course you can also wind over 3, 4, 5 or more teeth. With a dis­trib­uted wind­ing, at least two teeth of the sta­tor are always wound, as in this exam­ple on the pic­ture. This can be com­pen­sat­ed, for exam­ple, by mov­ing the mag­nets on the rotor rel­a­tive to each oth­er or by shap­ing the mag­nets accordingly. Anoth­er dis­ad­van­tage of con­cen­trat­ed wind­ings is a not insignif­i­cant torque rip­ple. Con­cen­trat­ed wind­ings are also used for dri­ves that require high dynam­ics and effi­cien­cy is not so crit­i­cal. An exam­ple of this is wheel hub dri­ves for elec­tric bicy­cles with­out gears. Con­cen­trat­ed wind­ings are pri­mar­i­ly used for motors that are short and have a large diam­e­ter. These loss­es can occur in the wind­ings in the lam­i­na­tions as well as in per­ma­nent mag­nets. This is because the main dis­ad­van­tage of a con­cen­trat­ed wind­ing is the har­mon­ics that are gen­er­at­ed, which can lead to high loss­es, espe­cial­ly at high speeds. How­ev­er, this does not mean that it also results in high effi­cien­cy. As a result, high torque can be gen­er­at­ed with this type of wind­ing, espe­cial­ly in the low­er range. When using a clas­si­cal design of an elec­tric motor with a con­cen­trat­ed devel­op­ment, the back EMF is trape­zoidal. Due to the small­er wind­ing head of con­cen­trat­ed wind­ings, the ohmic loss­es in the low­er speed range, are low­er all for a dis­trib­uted wind­ing. In a dis­trib­uted wind­ing, this wind­ing head is larg­er because of the over­lap of the wind­ings. A major advan­tage of a con­cen­trat­ed wind­ing is the very small wind­ing head at the top and bot­tom of the motor. How­ev­er, the design of the sta­tor’s teeth must be designed for this. For exam­ple, already fin­ished wind­ings can sim­ply be pushed onto the sta­tor. This has sig­nif­i­cant advan­tages in the man­u­fac­ture of the sta­tor. With a con­cen­trat­ed wind­ing, the sta­tor is always wound exact­ly over one tooth.















Motor winding design online